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Clean room Injection panel

System Overview

A cleanroom injection panel is a foam-injected PU/PIR sandwich panel engineered for ultra-low thermal conductivity and fully airtight sealing in cleanroom, cold-storage and HVAC construction. Foamed continuously between two coated galvanized steel facings, this panel forms a seamless, gap-free enclosure that eliminates dust traps and air leakage points.

Available in framed PUR construction (aluminum or iron frame) or frameless, fully automated PIR construction, it is the preferred choice for facilities requiring superior insulation, fire safety, and structural airtightness across pharmaceutical, electronics, food, and chemical environments. Key architectural advantages include:

  • Ultra-Low Thermal Conductivity: A λ value of 0.018–0.024 W/(m·K) delivers industry-leading insulation, significantly cutting HVAC energy loads in cleanrooms and cold-storage rooms.
  • Airtight Convex-Groove Joint: A unique convex-groove structure locks panels into a flush, gap-free seal, preventing air leakage and particle ingress.
  • PUR & PIR Fire-Rated Options: Choose B2-grade PUR with aluminum or iron framing, or B1-grade frameless PIR for continuous, fully automated production and enhanced fire resistance.
  • Product Origin:

    China
  • Shipping Port:

    Shanghai
  • Lead Time:

    25

New Products

  • Product Details
PU / PIR Panel Manufacturer Since 2005

Clean Room Injection Panel — PU / PIR Insulated Sandwich Panel

λ 0.018–0.024 W/(m·K) Convex-groove airtight joint 0.5–0.8 mm steel facing B1 / B2 fire grade Continuous foam injection

The injection panel is a foam-injected polyurethane (PUR) or polyisocyanurate (PIR) sandwich panel built for top-tier thermal performance and airtightness. With a thermal conductivity as low as 0.018–0.024 W/(m·K), a unique convex-groove joint and coated galvanized-steel facings, it is the high-insulation choice for cleanrooms, cold storage, central air-conditioning enclosures and chemical plants. Part of the Wonclean cleanroom wall system.

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What Is an Injection (PU / PIR) Panel?

An injection panel is a sandwich panel whose core is foam-injected and cured between two coated steel facings, producing a void-free, thermal-bridge-free board. It comes in two builds: the PUR (polyurethane) panel, framed with an aluminum or iron frame connected by a central aluminum profile; and the PIR (polyisocyanurate) panel, which is frameless and made on a fully automatic, continuous production line. The facing is 0.5–0.8 mm coated galvanized steel — thicker steel gives higher flatness and impact resistance — and the unique convex-groove edge delivers excellent airtightness. Compare with the broader cleanroom sandwich panel range.

Clean room injection PU PIR sandwich panel Injection polyurethane panel coated galvanized steel facing PU PIR injection cleanroom wall panel
0.018–0.024
W/(m·K) thermal conductivity
This is among the lowest of any cleanroom panel core — roughly half the thermal conductivity of a typical mineral-wool or EPS core — so a thinner PU/PIR panel can match the insulation of a much thicker alternative. The result is outstanding energy efficiency for insulated, temperature-controlled and cold-storage rooms.

Convex-Groove Joint & Foam Core

Airtight convex-groove seal High surface flatness Continuous foam injection No thermal bridging
Injection polyurethane panel convex groove structure detail PU PIR injection panel edge and convex groove

The foam is injected and cured in one pass between the two steel skins, so the core bonds fully to the facings with no gaps or thermal bridges; the convex-groove edge then locks panel-to-panel for an airtight, rigid wall.

Engineering Specifications

Thermal conductivity (λ) 0.018 – 0.024 W/(m·K)
Core material Foam-injected PUR or PIR
Facing 0.5–0.8 mm coated galvanized steel (thicker = flatter, stronger); stainless steel optional
Fire grade PUR B2 · PIR B1 (higher fire resistance)
Joint structure Unique convex-groove, good airtightness
Standard colors RAL 9002 / 9010 (custom colors available)
Thickness / width Customizable to project requirements
Usage fields Cleanrooms, cold storage, central air-conditioning, chemical plants

PUR vs PIR — Which Core?

Feature PUR (Polyurethane) PIR (Polyisocyanurate)
Fire grade B2 grade B1 grade (higher resistance)
Frame structure Aluminum or iron frame Frameless design
Production Injected with central aluminum profile Fully automatic, continuous line
Best for Cost-effective insulated walls Fire-sensitive & demanding projects

Selection Guide — Injection vs Other Cores

Every core answers a different priority. Use this as a quick engineering guide, then talk to our team for a tailored recommendation:

Priority Best choice Why
Thermal insulation / energy Injection PU / PIR Lowest λ; airtight convex groove; ideal for cold & conditioned rooms
Maximum fire safety (A-grade) Rock wool / MGO Non-combustible cores for strict fire codes
Decorative / chemical-resistant face HPL panel Multi-color, scratch & chemical resistant, easy disinfect
Need PU/PIR panel specs, a sample or a price? Talk to an engineer.

Where Injection Panels Are Used

Cleanrooms
Airtight, well-insulated walls for pharma and electronics rooms.
Cold storage
The low λ makes it ideal for temperature-controlled and refrigerated rooms.
HVAC & chemical
Central air-conditioning enclosures and chemical plants needing airtight, insulated panels.
Injection PU panel cleanroom application PIR injection panel installation project

Why Buy From Wonclean

2005
Founded — 20 years in cleanroom systems
40+
Countries served worldwide
Own factory
Continuous automatic PU/PIR injection line
2-year
Warranty + 7×24 after-sales support

Wonclean designs, manufactures and installs modular cleanroom and laboratory systems for the pharmaceutical, medical-device, food and electronics industries, with our own production base and an in-house design team. Beyond the 2-year warranty we provide two free on-site inspections per year, 24-hour fault response and lifetime relocation service — so your investment is supported for the long term.

Technical Insights & FAQ

Why choose PIR over PUR for fire-sensitive projects?

PIR has a B1 combustion grade, higher than PUR's B2. Under fire its surface tends to char and self-extinguish rather than spread flame, making it the preferred core where stricter fire-protection is required. For non-combustible A-grade walls, choose a rock wool or MGO core instead.

How good is the insulation, and why does it matter?

Thermal conductivity is 0.018–0.024 W/(m·K) — among the lowest of any cleanroom panel core, roughly half that of typical mineral wool or EPS. That means lower heat loss and HVAC running cost, and is why injection panels are widely used for cold storage and energy-efficient conditioned rooms.

How does the convex-groove structure help cleanrooms?

The convex-groove joint locks panels together for excellent airtightness and structural integrity, limiting air leakage so the room holds its pressure and temperature — valuable in cleanrooms, central air-conditioning and chemical applications.

Does the external steel thickness affect quality?

Yes. Using 0.8 mm steel instead of 0.5 mm noticeably improves surface flatness and impact resistance. We help you balance steel thickness against budget for your application.

What is the difference between framed and frameless panels?

The PUR panel uses an aluminum or iron frame connected by a central aluminum profile; the PIR panel is frameless and produced on a fully automatic, continuous line. We recommend the build based on your fire, structural and budget needs.

What thickness, width and color can I order?

Panel thickness and width are customizable to your project; standard colors are RAL 9002 and 9010 with custom colors available. Send us your insulation target and we confirm the build and data sheet before production.

Get Your Injection Panel Quote

Tell us PUR or PIR, steel thickness, color and panel sizes. Our engineers recommend the right build and send a competitive factory-direct price — with a free sample on request. Typical reply within 24 hours.

Email: Info@wonclean.com Phone: +86 136 7197 9988 Allen WhatsApp: +86 159 5093 8878 Joy Available 24/7
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