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Common problems and solutions for cleanrooms

Feb 6,2025
When using a cleanroom, customers often encounter some problems that may affect the normal operation and production efficiency of the cleanroom. Here are some common problems and their solutions to help better understand and deal with these problems.

Cleanliness is difficult to maintain
The core function of a cleanroom is to maintain high cleanliness, but the flow of personnel, equipment operation, and material in and out may introduce pollutants, resulting in a decrease in cleanliness. In particular, the workshop is not well sealed, which may introduce dust and particles from the outside air through the gaps in the cleanroom wall panels and improper closing of the cleanroom door.
Solution:
1. Regularly inspect and maintain the cleanroom wall panels to ensure that they are well sealed and free of cracks or damage.
2. Optimize the design and use specifications of the cleanroom door to ensure that it can be closed quickly and maintain good sealing.
3. Set up a Clean Room Air Shower at the entrance of the workshop to ensure that personnel and materials are fully blown before entering to remove surface dust and particles.
4. Strengthen the maintenance of the air purification system and regularly replace the high-efficiency air filter (HEPA) to ensure the efficient operation of the air circulation system.

Improper operation of personnel
The dust-free workshop has extremely high requirements for the operating specifications of personnel, but employees may bring pollutants into the workshop due to lack of training or negligence, affecting the cleanliness.
Solution:
1. Strengthen employee training to ensure that they understand the operating procedures and personal hygiene requirements of the dust-free workshop.
2. Provide professional protective equipment such as dust-free clothing, masks and gloves, and ensure that employees use them correctly.

Equipment failure
The equipment in the dust-free workshop (such as air purification system, temperature and humidity control system, etc.) is the key to maintaining the normal operation of the workshop. Equipment failure may cause production interruption and even affect product quality.
Solution:
1. Regularly maintain and inspect the equipment, especially key equipment such as air purification system and Clean Room Air Shower.
2. Establish a spare parts inventory so that it can be quickly replaced when the equipment fails.
3. Train operators to have basic equipment operation and maintenance knowledge so that they can detect and report problems in time.

Temperature and humidity control issues
The cleanroom needs to strictly control the temperature and humidity, otherwise it may affect the product quality. Failure or unreasonable design of the temperature and humidity control system may lead to an unstable workshop environment.
Solution:
1. Regularly maintain the air conditioning system and temperature and humidity control system to ensure their normal operation.
2. Install humidification or dehumidification equipment to maintain a constant humidity level.
3. Optimize the layout of the workshop to avoid interference with the temperature and humidity control system caused by equipment and personnel activities.

Cleaning and maintenance issues
Improper cleaning may lead to an increase in pollutants in the workshop and affect the cleanliness. In particular, the cleaning of cleanroom wall panels and cleanroom doors is not in place, which is easy to become a source of pollution.
Solution:
1. Develop a detailed cleaning plan, use special dust-free cleaning tools and cleaning agents, and regularly clean the workshop.
2. Strengthen the training of cleaning personnel to ensure that they understand the cleaning standards and operating procedures.
3. Regularly check the cleaning status of cleanroom wall panels and cleanroom doors, and promptly discover and deal with contamination points.

Through the above measures, common problems in the use of cleanrooms can be effectively solved to ensure efficient operation of the workshop and product quality.

As a professional cleanroom construction company, WONCLEAN focuses on providing customers with high-quality cleanroom solutions. WONCLEAN not only strictly controls product quality, but also provides a 3-year warranty for after-sales service and promises a 24-hour timely response to ensure that customers have no worries during use.
 
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