Why is modular clean room a revolution in the clean room industry? Let’s look at the following. In 1913, American Henry Ford created the assembly line, which reduced the assembly time of a car from the original 12 hours to 90 minutes. At the same time, standardized production in all aspects of the assembly line also reduces the dependence of automobile quality on the level of assembly workers. The assembly line is one of the great inventions of modern society, and other industries have followed suit and promoted it. In the construction industry, prefabricated modular buildings are on the rise. On April 1, 2023, Ni Hong, Minister of the Ministry of Housing and Urban-Rural Development, said that houses should be built like cars. "Vigorously develop prefabricated buildings to enable standardized design, factory production, and assembly construction of houses. This will not only facilitate the renovation and renovation of old houses, facilitate maintenance, but also help reduce environmental pollution." On June 30, the national concrete modular high-rise building-Shenzhen Longhua Zhangkengjing project was completed and delivered. Compared with traditional construction methods, the completion and delivery period of the project was reduced from 2.5 to 3 years to 1 year, and the degree of industrial standardization increased by 80%. , solid waste emissions were reduced by 50%, and on-site labor was reduced by 50%, achieving "building a house like building a car" and becoming a national model project that combines new building industrialization and intelligent construction. In the domestic clean room industry, there are already pioneers in modular clean rooms. Up to now, modular clean rooms have been developed for many years and are deeply loved by customers. Its characteristic is that the clean room is split into various modules, standardized production in the factory, and then transported to the site for rapid construction, which reduces the dependence of traditional clean room decoration on the level of workers. The construction site has less pollution and noise, and is conducive to follow-up. relocation, expansion, upgrade and other needs. The difference between modular clean room and traditional clean room engineering: 1. Surround maintenance: frame + painted or stainless steel plate, easy to set up, dismantle and expand. 2. Top: FFU can be combined in different combinations and has its own power. It does not require a large air-conditioning system or complex equipment such as air ducts. 3. The construction period is short. Except for sealants, wires, and some screws, 98% of the materials can be reused. 4. With high appearance, it not only meets production needs, but is also suitable for visiting. 5. More suitable for cleaning needs of small areas below 300㎡.
Modular laboratory is an advanced laboratory design concept designed to improve the flexibility and efficiency of the laboratory. This approach to laboratory design divides the laboratory space into modules, each with a specific function and purpose. Through the combination and expansion of modules, different experimental needs can be met and adapted to different scientific research fields. Sendable component installation! In the design of a modular laboratory, the first thing to consider is the layout of the laboratory. The laboratory should be divided into several rooms, each with its own specific functions, such as sample processing, instrument analysis, data processing, etc. The design of these rooms should take into account their interconnection and independence to facilitate the smooth flow of the experimental process. In addition, laboratory area, equipment, ventilation, lighting and other factors are also important factors that need to be considered during design. The experimental process is an important part of the modular laboratory. The experimental process should include experimental preparation, experimental operation, experimental evaluation and other links. In the experimental preparation stage, experimental samples, reagents, instruments, etc. need to be prepared, and the instruments need to be calibrated and debugged. During the experimental operation phase, the experiment needs to be carried out according to the prescribed steps and the experimental data recorded. In the experimental evaluation stage, the experimental results need to be analyzed and evaluated, conclusions drawn and recommendations made. In a modular laboratory, each experimental module has specific functions and application scenarios. For example, the sample processing module is mainly used for the collection, preparation, storage and processing of samples; the instrument analysis module is mainly used for quantitative and qualitative analysis of samples; the data processing module is mainly used for the processing and analysis of experimental data. The connection and cooperation between these modules enable the laboratory to efficiently carry out various experimental tasks. The characteristic of modular laboratories lies in the application of intelligent control, online monitoring, automation and other technologies. The application of these technologies can improve laboratory work efficiency and quality, and reduce laboratory operating costs and risks. For example, intelligent control technology can realize automatic monitoring and adjustment of the laboratory environment to ensure the safety and stable operation of the laboratory; online monitoring technology can realize real-time monitoring and recording of experimental processes, improving the accuracy and repeatability of experiments; Automation technology can reduce the cost and error of manual operations and improve the efficiency and accuracy of experiments. As the field of scientific research continues ...
With the continuous development of pharmaceutical technology, the use of clean rooms is becoming more and more widespread, and its role is becoming more and more important. How to maintain cleanliness in clean rooms and how to reasonably control pollution sources are issues that pharmaceutical companies care about and attach great importance to. This article introduces how to keep a clean room clean from several aspects: cleaning requirements and precautions, maintenance and management of clean room equipment, clean room staff management, management of materials entering and exiting the clean room, and operation and maintenance of the air conditioning system. Cleaning requirements and precautions 1. When cleaning the clean room walls, special clean room dust-free cloth and special cleaning agent should be used; 2. Prepare a cleaning agent with 90% deionized water and 10% isopropyl alcohol; 3. Check the trash can every day and clean it in time; 4. The floor must be vacuumed regularly, and the completion of the work should be marked on the chart every time a shift is handed over; 5. Use a special mop to clean the clean room floor, and wax the floor in strict accordance with the plan and cleaning procedures, and anti-static wax must be used; 6. A special vacuum cleaner with a high-efficiency filter should be used for vacuuming in the clean room; 7. All clean room steel purification doors need to be inspected and wiped dry; 8. Vacuum and wipe regularly under the raised floor and in the air return wall; 9. When working, you must remember to always wipe from top to bottom, and wipe from the farthest point to the direction of the door. 10. After the cleaning work is completed, all cleaning supplies must be stored in the designated cleaning room and stored separately from ordinary tools to avoid cross-contamination and placed neatly. Maintenance and management of clean room equipment 1. Material selection: In order to keep the interior of the clean room clean for a long time, material selection is very important. Materials should be selected that are smooth and do not produce their own pollution. They are also durable, corrosion-resistant, sterilization-resistant, and easy to clean. Otherwise, microorganisms will breed. place. 2. Cleaning work: Clean and wipe the equipment before moving it into the clean room. Before cleaning, you must understand the clean room equipment, know the correct disassembly method, cleaning sequence, and cleaning precautions, which can make the cleaning work more in line with specifications. At the same time, Avoid damaging equipment during cleaning. 3. Regular cleaning: Carry out regular cleaning and disinfection according to the requirements of clean rooms of different levels, and keep records. Cleaning of sterile equipment, especially parts and components that are in direct contact with drugs, must be sterilized, and the date of sterilization must be marked, and microbiological verification must be carried out if necessary. ...
HPL (High-Pressure Laminate) doors and steel doors are two different types of doors with distinct characteristics. Here are some key differences between the two: Material: HPL doors, also known as laminate doors, are made from layers of resin-impregnated kraft paper that are bonded together under high pressure and temperature. The outer layer is a decorative laminate, which gives the door its aesthetic appearance. On the other hand, steel doors are made of steel sheets, typically with an insulated core, providing structural strength and durability. Appearance: HPL doors offer a wide range of design options and aesthetics. The decorative laminate surface can be customized with various colors, patterns, and textures, mimicking the look of wood, stone, or other materials. Steel doors, on the other hand, have a more industrial or utilitarian appearance, although they can be painted or coated to achieve different finishes. Durability: Both HPL doors and clean room steel doors are durable, but steel doors are generally considered to be stronger and more resistant to physical impact, such as dents and scratches. Steel doors also have better resistance to fire, moisture, and extreme weather conditions, making them suitable for exterior applications where security and durability are prioritized. HPL doors are more susceptible to damage from heavy impact or exposure to moisture over a long period. Maintenance: HPL doors are relatively low maintenance and easy to clean. The laminate surface is resistant to stains, chemicals, and fading, requiring only regular wiping with mild soap and water. Steel doors, while durable, may require occasional maintenance to prevent rust and corrosion. They may need repainting or touch-ups over time to maintain their appearance and protection. Sound and Thermal Insulation: HPL doors provide some level of sound and thermal insulation due to their construction, but they are not as effective as steel doors in this regard. Steel doors, especially those with insulated cores, offer better insulation properties, reducing noise transmission and heat transfer between different spaces. Security: Steel doors are generally considered to be more secure than HPL doors. The steel construction and robustness of steel doors make them harder to break or force open, providing enhanced security for residential, commercial, or industrial applications. It's important to consider the specific requirements of your project, such as aesthetics, durability, security, and maintenance, to determine which type of door, HPL or steel, is most suitable for your needs. What material is HPL? HPL is a manufactured composite material. It consists of printed decoration paper fused to multiple sheets (6-8 pieces) of Kraft paper saturated with a synthetic thermosetting resin.
The FFU (Fan Filter Unit) ceiling system is a specialized type of ceiling system commonly used in cleanrooms and controlled environments where strict air quality and cleanliness are required. It consists of several Fan Filter Units mounted in a grid pattern on the ceiling, along with a plenum or ducting system for distribution of conditioned air. Here is a detailed introduction to the FFU ceiling system: Fan Filter Units (FFUs): FFUs are the primary components of the FFU ceiling system. Each FFU consists of a fan, a high-efficiency particulate air (HEPA) or ultra-low particulate air (ULPA) filter, and a housing. The fan draws air from the room, passes it through the filter, and then delivers it back into the controlled environment. The filter captures airborne particles and helps maintain a clean and sterile environment. FFUs are typically lightweight, easy to install, and can be operated individually or in synchronization with the overall environmental control system. Ceiling Grid: The FFUs are mounted in a grid pattern on the ceiling of the cleanroom or controlled environment. The ceiling grid provides structural support for the FFUs and ensures proper distribution of conditioned air throughout the space. The grid is usually made of aluminum or steel and is designed to be sturdy and easy to clean. Plenum or Ducting System: The FFUs are connected to a plenum or ducting system that distributes the conditioned air evenly across the room. The plenum is an enclosed space above the ceiling where the air circulation system is located. It allows for uniform airflow distribution, avoiding turbulence and creating a continuous positive pressure within the cleanroom. Control System: The FFU ceiling system is typically integrated with a central control system that regulates the operation of the FFUs. The control system monitors and adjusts parameters such as airflow velocity, pressure differentials, and filter condition. It ensures that the cleanroom operates within specified cleanliness levels and maintains a controlled environment. Advantages of FFU Ceiling System: The FFU ceiling system offers several benefits in cleanroom applications. These include: High Air Filtration Efficiency: The HEPA or ULPA filters in the FFUs remove airborne particles, including dust, microorganisms, and contaminants, ensuring clean and sterile air. Modular and Scalable Design: The modular nature of FFUs and the ceiling grid allows for easy customization and expansion of the system, making it suitable for different cleanroom sizes and configurations. Energy Efficiency: FFUs are designed with energy-efficient fans and motors, reducing power consumption and operating costs. Flexible Airflow Control: The FFU ceiling system offers precise control over airflow patterns, velocities, and pressure differentials, ensuring uniform distribution of clean air. Easy Maintenance: FFUs are designed for easy maintenance and filter replacement. They often feature filter change indicators to moni...
Modular laboratories play a crucial role in the pharmaceutical industry by providing flexible and efficient spaces for various research and manufacturing processes. Here are some key applications of modular laboratories in the pharmaceutical field: Research and Development: Modular laboratories offer a versatile environment for pharmaceutical research and development activities. They can be quickly reconfigured to accommodate different experiments and research requirements. Modular lab spaces allow scientists to conduct drug discovery, formulation development, process optimization, and analytical testing. Quality Control and Quality Assurance: Modular laboratories are used for quality control and quality assurance processes in the pharmaceutical industry. These labs are equipped with instruments for performing various tests and analyses to ensure that the products meet the required standards and specifications. Testing for purity, potency, stability, and safety of pharmaceutical products can be conducted in modular lab spaces. Cleanroom Facilities: Cleanrooms are essential in pharmaceutical manufacturing to maintain a controlled environment free from particulate contamination. Modular cleanrooms provide a controlled and sterile environment for aseptic processing, sterile compounding, and other critical manufacturing processes. These cleanrooms are designed to meet specific cleanliness requirements according to industry standards, such as ISO 14644. Pilot Plant and Manufacturing: Modular laboratories can be used as pilot plants for small-scale production and process development. They provide a flexible and adaptable space for testing new manufacturing processes and equipment before scaling up to full-scale production. Modular lab spaces can be customized to meet the specific requirements of pharmaceutical manufacturing, including containment facilities for handling potent substances. Collaboration and Expansion: Modular laboratories support collaboration among different teams and departments. They can be easily expanded or reconfigured to accommodate additional equipment, personnel, or research projects. Pharmaceutical companies often use modular labs to meet fluctuating demand or for temporary research projects. Compliance with Regulations: Pharmaceutical production and research are subject to strict regulatory requirements. Modular laboratories can be designed and constructed to meet these regulations and standards, including Good Manufacturing Practices (GMP), Good Laboratory Practices (GLP), and various regulatory guidelines. Overall, modular laboratories provide a flexible and adaptable environment for various pharmaceutical activities, enabling efficient research, development, manufacturing, and quality control processes in the industry. New product launch:Prefabricated laboratory、Modular clean room、Fold laboratory、Container laboratory.
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