Chinese Academy of Sciences Shanghai Laboratory Animal Facility Project Case Study: Cleanroom Envelope and Environmental Control Interfaces

Project Case Study | Laboratory Animal Facility Chinese Academy of Sciences Shanghai Laboratory Animal Facility Project Case Study: Cleanroom Envelope and Environmental Control Interfaces A Wonclean project case for a Shanghai Chinese Academy of Sciences laboratory animal facility, focusing on cleanroom wall panels, cleanroom doors, controlled corridors, equipment interfaces and visible environmental monitoring. cleanroom wall system cleanroom panels cleanroom doors pass box Laboratory animal facilities are not ordinary cleanrooms. They must support animal welfare, research reliability, operator safety, controlled personnel flow, controlled material transfer and daily sanitation. In this Shanghai Chinese Academy of Sciences animal facility project, the cleanroom envelope was treated as an integrated engineering system rather than a collection of isolated panels and doors. Project photo. Controlled animal-facility corridor with cleanroom wall panels, cleanroom doors, viewing windows, return air grille and ceiling service interfaces. Project Snapshot A Multi-Discipline Animal Facility Package The reviewed project folder identifies a Shanghai Chinese Academy of Sciences project with laboratory animal room drawings, South Building 2 animal-room documentation, wall-panel manufacturing data, cleanroom door data and a broader CAD package covering architecture, process, electrical, power/HVAC, water supply and drainage, fire protection and information/BA systems. Confirmed project facts from reviewed local files and site photos. Item Confirmed detail Engineering value Project type Laboratory animal facility / animal room project in Shanghai. Requires cleanable rooms, controlled access, coordinated utilities and environmental control. Building area in project files South Building 2 animal-room drawings; 7F-9F animal-room related wall-panel documentation. Shows a multi-floor project scope rather than a single isolated room. Wall system 50 mm handmade purification panels with 0.5 + 0.5 mm custom white-gray steel sheet noted in the reviewed panel schedule. Supports cleanable walls, coordinated panel sizes and repeatable installation in controlled animal areas. Access control Cleanroom doors, observation windows, air shower / personnel entry interfaces and door schedules are present in project files or site photos. Helps separate clean corridors, rooms, support spaces and transfer paths. Environmental monitoring Site photo shows live monitoring fields for pressure differential, air changes, supply/exhaust airflow, temperature and humidity. Supports operational visibility for room status and HVAC balancing. Cleanroom Envelope Why Animal Facilities Need More Than Smooth Walls Animal-room wall panels must tolerate repeated wiping, disinfection, impact from carts and cage equipment, and frequent traffic at doors and corners. The reviewed panel schedule for this project lists 50 mm handmade purification panels with 0.5 + 0.5 mm color steel sheet construction. The ...

Genetek Malaysia Cleanroom Project Case Study: Modular Envelope, Air Shower, H13 HEPA Terminals and DX AHU Integration

Project Case Study | Malaysia Modular Cleanroom Genetek Malaysia Cleanroom Project Case Study: Modular Envelope, Air Shower, H13 HEPA Terminals and DX AHU Integration A Malaysia cleanroom project where Wonclean coordinated the modular cleanroom envelope, personnel air showers, flush vision windows, H13 terminal HEPA outlets and direct-expansion AHU requirements into one buildable project package. modular cleanroom cleanroom wall system air shower room cleanroom doors For a cleanroom project outside the supplier's home market, the real challenge is not only producing panels or shipping equipment. The project must connect drawings, fabricated wall modules, doors, air showers, terminal filtration, AHU capacity and site installation logic before the cleanroom reaches the customer facility. The Genetek Malaysia project is a useful example of how Wonclean turns those separate workstreams into a coordinated cleanroom package. Project photo. Front view of the Genetek Malaysia modular cleanroom envelope during workshop assembly and inspection. Project Snapshot What Was Coordinated for the Malaysia Cleanroom The available project package includes structural drawings, HVAC drawings, electrical drawings, a 3D model file, AHU equipment information and manufacturing order data. That matters because a cleanroom envelope is only reliable when the wall panels, openings, duct connections, electrical routes and access equipment are checked as one system. Project facts confirmed from the reviewed Genetek Malaysia manufacturing order and project file structure. Item Confirmed project detail Why it matters Project location Malaysia Supports export coordination, packaging, drawing control and site installation planning. Cleanroom envelope Modular wall system with integrated doors, windows and service interfaces. Reduces uncontrolled field cutting and keeps openings aligned with the drawings. Vision windows 3 sets, 980 x 1000 mm, double-layer glass, 5 mm glass, flush frame with desiccant. Improves visibility while reducing ledges and moisture risk inside glazing assemblies. Personnel air showers One three-door unit and one two-door unit, each 1200 x 900 x 2300 mm, stainless steel, single-side blowing. Controls gowning-area entry and helps reduce loose particles carried by personnel flow. Terminal HEPA outlets 6 sets, H13 filter specification, 500 m3/h per outlet, 200 x 200 mm connection. Connects filtration capacity with HVAC layout and room air distribution planning. AHU system TICA direct-expansion AHU, 2500 m3/h, 650 Pa static pressure, 19-25 C temperature control range. Shows that air volume, static pressure and temperature control were handled as project-level requirements. Modular Envelope A Cleanroom Shell Built Around Interfaces, Not Only Panels In a modular cleanroom project, the wall panel surface is only one part of performance. The harder details are at the edges: door frames, observation windows, ceiling transitions, duct penetrations, electrical service ro...

Case Study: CAS Shanghai Modular Cleanroom & Laboratory

Home› Project Cases› Chinese Academy of Sciences Research Campus, Shanghai Project Case Study · Scientific Research Chinese Academy of Sciences Research Campus, Shanghai: A Modular Cleanroom & Laboratory Build How Wonclean delivered two complementary builds for one Shanghai research campus — a multi-floor indoor cleanroom and animal-barrier fit-out, and a plug-and-play, ark-style outdoor modular laboratory dropped into a wooded site with no building foundation. modular cleanroom clean room laboratory modular laboratory Shanghai Zhangjiang, Pudong — China 2 buildings South Buildings 1 & 2, multi-floor fit-out Indoor + outdoor Cleanroom fit-out plus a mobile modular lab 2024 Materials and modular unit by Wonclean By the Wonclean project team Published June 2026 ~9 min read When a leading Chinese Academy of Sciences research campus in Shanghai needed to expand its laboratory capacity, it faced two very different problems at once: how to upgrade demanding research and animal-barrier space inside an operating building, and how to add a fully functional laboratory outdoors, on a wooded plot with no building to put it in. Wonclean supplied both — the cleanroom envelope for the indoor floors, and a self-contained, ark-style modular laboratory for the outdoor site. This case study walks through the brief, the constraints, and the engineering decisions behind each part of the project, and why a modular approach fit a working scientific campus so well. A laboratory placed, not poured. The ark-style modular laboratory after installation — a complete clean envelope set down among the campus’s mature trees, with no permanent building required. Project snapshot At a glance Client A Chinese Academy of Sciences research institute, Shanghai (incl. the USTC Shanghai Research Institute on the same campus) Location Zhangjiang, Pudong New Area, Shanghai, China Sector Scientific research & life sciences, including a laboratory-animal (barrier) facility Scope Indoor cleanroom & barrier fit-out across South Buildings 1 & 2 (multiple floors) plus one outdoor ark-style modular laboratory Wonclean supply Cleanroom wall panels, cleanroom doors, cleanroom fire doors, fire windows, and a complete modular laboratory unit Approach Prefabricated, modular construction for minimal on-site disruption and fast deployment 01 — The brief One campus, two very different needs Research campuses rarely grow in tidy, planned steps. This one needed to solve two requirements in parallel. Inside its South Buildings, several floors had to be converted into controlled research environments — including an upper-floor laboratory-animal facility, which carries some of the strictest contamination-control and finish requirements of any laboratory type. At the same time, the campus needed additional, independent laboratory space quickly, and the only available ground was a tree-shaded plot with no structure on it. A conventional answer — pour a new building for the outdoor space, a...

Case Study: the VAKIMU Project in Peru

How Did the VAKIMU Peru Project Achieve ISO 8 Using Advanced Modular Cleanroom Technology? Factory-built ISO 8 modular cleanroom delivered directly to Peru. Plug-and-play deployment reduced traditional construction timelines. Reinforced transport structure maintained airtight stability during overseas shipping. When evaluating the operational validation timeline for the VAKIMU project in Peru, long construction cycles and difficult international logistics became the primary engineering challenges. To solve these issues, Wonclean engineered a fully integrated modular cleanroom infrastructure. The core structural framework utilizes premium cleanroom sandwich panel technology capable of resisting severe mechanical vibration during overseas transport while maintaining a continuous airtight seal. In addition, all critical cleanroom equipment systems were factory pre-installed before shipment, allowing the Peru project site to transition from empty land into a validated ISO 8 pharmaceutical environment within only a few days. Why Was the Modular Deployment Model More Efficient for Peru? Traditional on-site cleanroom construction in South America often faces delays caused by labor coordination, material shortages, and environmental instability. The VAKIMU project adopted a prefabricated engineering strategy where the entire sterile enclosure, HVAC integration, and internal airflow systems were completed inside the Wonclean manufacturing facility before export. This approach minimized installation uncertainty while dramatically improving deployment speed and cleanliness stability. During international transportation, the modular enclosure maintained structural integrity through reinforced anti-vibration locking systems and rigid magnesium wall assemblies. Unlike traditional drywall systems, the prefabricated structure prevented micro-cracking, air leakage, and particulate contamination risks commonly associated with long-distance freight movement. Which Engineering Features Maintained Stable ISO 8 Performance? The facility integrates EC motor-driven HVAC systems, terminal HEPA filtration, and controlled positive pressure airflow management. The system continuously stabilizes clean airflow while maintaining pressure differentials between 15 Pa and 30 Pa. Every internal surface was designed with flush cleanroom geometry to reduce particle accumulation and simplify sanitation procedures required by pharmaceutical-grade environments. VAKIMU Modular Cleanroom Technical Comparison Engineering Metric VAKIMU Modular Solution Traditional Construction Performance Advantage Wall Structure Magnesium airtight sandwich panel Gypsum drywall framing Higher vibration resistance Installation Cycle Factory plug-and-play deployment Multi-month site construction Faster operational validation Airflow Stability Stable 15–30 Pa positive pressure Unstable airflow fluctuation Reduced contamination risk Overseas Transport Reinforced anti-seismic structure Difficult to transport sa...

Case Study: Container Laboratory in America

How do modern prefabricated mobile containment configurations achieve strict ISO 14644-1 certification under demanding field conditions? Review the turn-key engineered case study. Case Study: Container Laboratory in America What dictates the operational validation velocity of a prefabricated mobile containment environment deployed across high-purity North American biotech hubs? In this newly completed United States milestone, optimizing the baseline cleanroom sandwich panel framework required merging intermodal structural strength with factory-calibrated interior finishes. Reviewing our latest premium project case profile demonstrates that eliminating field framing gaps is the only way to safeguard continuous air barrier parameters. Sourcing a fully synchronized cleanroom partition system enclosure creates an unyielding interior shell capable of resisting continuous over-the-road transport shocks. Every assembled lot from Wonclean carries a certified international quality certificate portfolio, ensuring the complete turn-key infrastructure passes rigorous regional GMP regulatory inspections immediately upon arrival at the project site. Why Do High-Purity HVAC Systems Dictate the Choice of Hardwall vs Softwall Cleanrooms for Mobile Blocks? The absolute engineering core of this 20ft mobile laboratory case study is its high-capacity heating, ventilation, and air conditioning (HVAC) system layout. When designing a compact intermodal facility, evaluating the aerodynamic stability of hardwall vs softwall cleanrooms profiles is crucial. Flexible plastic strip curtains fail to hold the strict differential air pressure metrics necessary for biosafety containment. To resolve this, this project utilized premium double-glass magnesium wall layers locked into solid anodized aluminum tracks. This rigid hardwall partition setup permits a top-mounted Air Handling Unit (AHU) to continuously cycle air through G4 pre-filters and terminal HEPA blocks, keeping internal room positive pressure parameters perfectly stable between 0 and 60 Pascals without any envelope deflection leakage. How Do Micro-Adjustable Motor Fan Blowers Keep Room Cleanliness Indicators Secure? Maintaining a pristine indoor environment under changing field conditions requires active mechanical airflow compensation. The integrated cleanroom HVAC design utilizes smart electronically commutated motor blowers to balance internal air velocity vectors. This active ventilation array moves clean, laminar airflow downward into the working zone, driving out suspended airborne particulates through low-level wall return vents and keeping room status indicators securely between 0 and 35,000 counts per cubic meter. Engineering Specification Element Wonclean Mobile Container System Traditional On-Site Traditional Civil Build Wall Envelope Foundation Anti-Seismic Rigid Partition Wall Enclosures Standard Stud Framing with Drywall Tape Air Handling System Integration Compact External AHU with EC Motor Blowers Remo...

Case Study: 2026 High-Precision Modular Cleanroom Solutions in Malaysia

How do modern prefabricated mobile containment configurations achieve strict ISO 14644-1 certification under demanding field conditions? Review the turn-key engineered case study. Case Study: Container Laboratory in America What dictates the operational validation velocity of a prefabricated mobile containment environment deployed across high-purity North American biotech hubs? In this newly completed United States milestone, optimizing the baseline cleanroom sandwich panel framework required merging intermodal structural strength with factory-calibrated interior finishes. Reviewing our latest premium project case profile demonstrates that eliminating field framing gaps is the only way to safeguard continuous air barrier parameters. Sourcing a fully synchronized cleanroom partition system enclosure creates an unyielding interior shell capable of resisting continuous over-the-road transport shocks. Every assembled lot from Wonclean carries a certified international quality certificate portfolio, ensuring the complete turn-key infrastructure passes rigorous regional GMP regulatory inspections immediately upon arrival at the project site. Why Do High-Purity HVAC Systems Dictate the Choice of Hardwall vs Softwall Cleanrooms for Mobile Blocks? The absolute engineering core of this 20ft mobile laboratory case study is its high-capacity heating, ventilation, and air conditioning (HVAC) system layout. When designing a compact intermodal facility, evaluating the aerodynamic stability of hardwall vs softwall cleanrooms profiles is crucial. Flexible plastic strip curtains fail to hold the strict differential air pressure metrics necessary for biosafety containment. To resolve this, this project utilized premium double-glass magnesium wall layers locked into solid anodized aluminum tracks. This rigid hardwall partition setup permits a top-mounted Air Handling Unit (AHU) to continuously cycle air through G4 pre-filters and terminal HEPA blocks, keeping internal room positive pressure parameters perfectly stable between 0 and 60 Pascals without any envelope deflection leakage. How Do Micro-Adjustable Motor Fan Blowers Keep Room Cleanliness Indicators Secure? Maintaining a pristine indoor environment under changing field conditions requires active mechanical airflow compensation. The integrated cleanroom HVAC design utilizes smart electronically commutated motor blowers to balance internal air velocity vectors. This active ventilation array moves clean, laminar airflow downward into the working zone, driving out suspended airborne particulates through low-level wall return vents and keeping room status indicators securely between 0 and 35,000 counts per cubic meter. Engineering Specification Element Wonclean Mobile Container System Traditional On-Site Traditional Civil Build Wall Envelope Foundation Anti-Seismic Rigid Partition Wall Enclosures Standard Stud Framing with Drywall Tape Air Handling System Integration Compact External AHU with EC Motor Blowers Remo...